Officials with domestic tile manufacturer Crossville Inc. have announced the company recycled 23,447,883 pounds of fired porcelain in 2017, bringing its cumulative recycling total to more than 114 million pounds since the 2009 launch of the Tile Take-Back program and subsequent TOTO USA recycling partnership.
These recycling initiatives are based on its proprietary process for recycling fired porcelain products, including post-consumer materials. Through Tile Take-Back, Crossville is able to recycle previously installed tile collected from its distribution network, as well as scraps that result from tile cutting during installation, sizing or sample creation. Through its TOTO partnership, Crossville receives pre-consumer fired porcelain toilets that do not meet quality standards; prior to the partnership, these cast-offs were being sent to landfills for disposal, but now they are recycled for use in manufacturing new tile.
All 114 million-plus cumulative pounds of the recycled material Crossville has diverted from landfills have been or will be introduced into the tile production process. This use of recycled material during manufacturing results in Crossville maintaining its status as a net consumer of waste for a seventh consecutive year. Net waste consumption is achieved by using more waste than is created during production.
Here’s a break-out of the 23,447,883 pounds of fired porcelain Crossville recycled in 2017.
- 12,225,850 pounds fired scrap product at its company plant
- 7,825,860 pounds of scrap porcelain from TOTO
- 105,684 pounds of post-consumer waste from the Tile Take-Back program
Additionally in 2017, Crossville removed 3,290,489 pounds of filtrate solids from dirty water and recycled back into tile production.
Tile Take-Back and the TOTO USA partnership are just two of many sustainable practices Crossville maintains companywide.