The leaders of the Soul City Church on the West Side of Chicago sought help with plans for expansion to meet the needs of a growing congregation. The project evolved into a 29,000-square-foot addition and 20,000-square-foot renovation of the existing building, complete with insulated metal panels from Metl-Span.
“The neighborhood has an industrial feel,” says Eric Zachrison, design architect at The Context Shop in Chicago. “There are a lot of old factories in the neighborhood that are being renovated, so we wanted to be contextual in a modern way. Metal was definitely one of the first things we decided on with this project.”
Insulated metal panel systems offer an array of profile, texture and reveal configurations. The product provides thermal efficiency and moisture control while a factory foamed-in-place insulating core minimizes insulation gaps.
Just more than 18,000 square feet of CF 7.2 Insul-Rib from Metl-Span was installed on the Soul City Church. The panels contained a 4-inch urethane insulating core. The exterior was the Insul-Rib panel in Slate Gray PVDF and the interior was a Light Mesa finish in an Igloo White polyester.
“Before we started on the project, during the project and even now, we loved the simplicity of the product,” Zachrison says. “It was about how it looked, acted and felt. It was cost-effective and certainly met the design goals.”
Working in tight quarters created some logistical challenges for T.A. Bowman Constructors LLC of Chicago. Safely installing insulated metal panels measuring 40-feet long and 3-feet wide required some planning and the enlistment of special equipment.
“On the east side there’s an existing building and there was an alley on the west side,” says Tom Bowman Sr., owner and project manager at T.A. Bowman. “The south side was an active city street, so there was a lot going on in that area.”
Because insulated metal panels are a single-component product, installation requires one pass from the crew, minimizing labor time and costs. Bowman says this install required a crane to move panels into place and manlifts to move installers up and down the building, but it was done in less time than would have been required with other products.
T.A. Bowman Constructors supplied the steel framing and steel erection, as well as the engineering on the project. Focus Construction, Chicago, was the general contractor.